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Located by ADI, repairs recommendedFactory building · May 2024

Factory roof leak detection: rain in buckets and a leaking stairwell window

Rain was dripping into the factory at several points and coming in at a stairwell window. Dye, tracer gas and thermal imaging showed the routes in, for a roofer and a window contractor to repair.

Corrugated roof sheets meeting a gutter, with moss and a gap along the junction circled in red by the engineer
Original ADI photograph from this job. The red circle is the engineer's own marking of a defect at the roof junction.

What was happening

When the engineer arrived, the customer pointed out three places where umbrellas had been rigged up to catch dripping water and run it into buckets. Two more areas had started to drip but stopped once the driving rain eased. Water was also getting in, and causing damage, around a window on the second-floor stairs.

What the engineer did

The roof above the wet areas was inspected for visible damage. Dye was put onto the roof and the areas below were checked; no dye had come through at the time, which the engineer put down to the roof build-up being saturated, so the buckets needed watching for dye afterwards. Tracer gas was put into the roof gutter channel and detected escaping at specific points. At the window, dye was introduced into a hole in a damaged seal until it came through inside, and a thermal test followed the route the water was taking.

What was found

Damage on the roof, including missing sponge filler in some of the roof inserts, which would let driving rain in, and the points where tracer gas escaped from the gutter channel. At the window, a damaged seal that let the dye through, and drainage holes in the frame that had been blocked with silicone, so water filled the frame and came inside.

What happened next

Nothing was repaired on this visit, because the findings were for other trades. ADI recommended that a roofing contractor repair the recorded damage and the tracer gas points, that the buckets be monitored for dye, that the window drainage holes be cleared, and that the window seals be replaced.

If you run a warehouse or factory

On a big roof, water rarely drips straight under the defect, and one visit may not tell the whole story. Catching the drips, noting when they happen and watching the buckets after a dye test all help send the roofer to the right places.

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Call ADI about a commercial leak

Describe what you have noticed, the type of building and the postcode. The office team will talk through the survey, give you a quote and current availability, and book the engineer.

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